ENGINEERING & MANUFACTURING
Engineering & Manufacturing Capabilities
From Drawing to Reliable Mass Production
MAIOU supports custom sealing projects from drawing and sample evaluation through material selection, tooling, prototyping and stable mass production.
Engineering Support • Tooling • Prototyping • Manufacturing • Quality Control
ENGINEERING SUPPORT
From Drawing or Sample to a Production-Ready Solution
Every lighting project has different sealing requirements. Our engineering team works with your drawings, samples and application requirements to develop suitable sealing components for your project.
We support material selection, dimensional review, sealing structure evaluation and tooling development before moving into prototype production.
01 Drawing & Sample Review
Review dimensions, geometry and sealing requirements.
02 Material Selection
Select suitable silicone materials based on the application environment.
03 Design & Structure Evaluation
Evaluate sealing geometry, compression and assembly conditions.
04 Tooling Development
Develop production tooling based on the approved design.
MANUFACTURING CAPABILITIES
From Prototype to Stable Mass Production
MAIOU supports multiple manufacturing processes for custom silicone sealing components, helping lighting projects move efficiently from prototype samples to consistent mass production.
01 Silicone Molding
Custom molded silicone gaskets and components for complex shapes and sealing interfaces.
02 Silicone Extrusion
Custom extruded silicone profiles and sleeves for continuous sealing and linear applications.
03 Die-Cut & CNC Cutting
Precision-cut sealing components from silicone, rubber, foam and sheet materials.
04 Scalable Production
Support from prototype validation to stable and consistent mass production.
TOOLING & PROTOTYPING
Tooling Development Before Mass Production
Reliable production starts with the right tooling. Based on approved drawings or samples, we develop tooling for custom silicone gaskets, profiles and sealing components.
Prototype samples can be produced for dimensional, assembly and sealing evaluation before moving into mass production.
01 Tooling Design
Tooling developed according to approved product geometry.
02 Prototype Samples
Samples produced for initial evaluation and project validation.
03 Dimensional Verification
Critical dimensions checked against drawings and specifications.
04 Design Optimization
Adjustments can be made before final production approval.
QUALITY CONTROL
Consistent Quality from Material to Final Inspection
Quality control is integrated throughout our production process. From incoming materials to finished sealing components, key dimensions, appearance and product consistency are checked according to project requirements.
Inspection records and sample verification help ensure stable quality from prototype development through mass production.
01 Incoming Material Inspection
Raw materials are checked before entering production.
02 Dimensional Inspection
Critical dimensions are verified against drawings and specifications.
03 Visual Inspection
Surface quality, molding condition and appearance are checked during production.
04 Final Product Check
Finished components are inspected before packing and shipment.
PROJECT WORKFLOW
From Your Requirement to Production
A clear development process helps move custom sealing projects efficiently from initial requirements to stable production.
01
Requirement Review
Drawing, sample and application requirements are reviewed.
02
Material & Design Evaluation
Suitable materials and sealing structures are evaluated.
03
Tooling Development
Production tooling is developed based on the approved design.
04
Prototype Sampling
Samples are produced for dimensional and assembly evaluation.
05
Sample Approval
Design and sample details are confirmed before production.
06
Mass Production
Stable production begins after final project approval.
CUSTOM PROJECT SUPPORT
Support from Drawing or Sample
Whether you have a technical drawing, an existing sample or a new lighting project, our team can support material selection, tooling, prototyping and production based on your requirements.
✓ Technical Drawings ✓ Existing Samples ✓ New Lighting Projects ✓ Custom Requirements